3 Crucial Ways to Improve Efficiency in Heat Treatment Process

When it comes to producing high-quality metal parts, it is essential to maximise the performance of the heat treatment process. Therefore, manufacturers are always searching for ways to produce high–quality heat-treated metal parts and achieve business objectives while lowering unnecessary material waste and reducing costs whenever possible.  

Here are the proven industry practices to improve heat treatment process performance.  

Usage of Over Temperature Alarms  

While performing heat treatment of valuable materials, it is appropriate to use an over-temperature alarm to reduce the impact of excess heat in the event of a severe control fault. Oftentimes, manufacturers leave "on" the heater, which can overheat the workpiece and possibly cause waste of high-cost products. In order to avoid overheating of products like heat treatment in Sydney, an indicator or alarm is installed – it typically prevents operator errors and secures the material from exceeding its critical temperature.  

Reduce Temperature Overshoot for better performance  

During the cooling and heating cycle in a heat treatment process, energy is being wasted when the temperature overshoots and undershoots. While heating, after the furnace reaches its set point, the heater will be turned off because of the residual heat present inside the walls of the heater themselves. However, the furnace temperature continues to rise, known as overshoot.   

The overshoot results in a longer process time – waste energy and the manufacturer's time. The only solution to prevent the process from overshooting is to use a precision temperature controller.   

Switch from Paper to Digital Recorder  

If you are a heat treatment technician and are still using paper recorders, you might face issues with costs and maintenance of replacing pens and charts. Moreover, it isn't easy to store the information in the form of chart paper. Also, it is possible that the technician may run out of charts and pens during a batch. That is why switching to digital recorders has become essential.   

During the heat treatment process, missing data can waste time and effort and could lead to scrapping the product. Moving to digital recorders has many advantages. You can cut down maintenance time since there will be no requirement to change pens and paper, and it is far more convenient to view on any digital device.   

When it comes to find high-precision heat treated equipment in Australia, Sydney then no look further. John Heine is a leading Foundry shop known for performing heat treatment Sydney to produce high quality parts. It has a skilled that works dedicatedly to cast tools for power generation for wear resistant products, engineering equipment, and mining pump casting. 


  


  


  


  

Location: Sydney NSW, Australia

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